WGL-630/4P Heavy-Duty 4-Pole Load Break Disconnect Switch
The WGL-630/4P is a heavy-duty, 4-pole Load Break Disconnect Switch designed for safe isolation and switching of electrical circuits under load. Rated at 630A, it provides a visible air-gap isolation point for maintenance, acts as a manual changeover device, or serves as the main disconnect in distribution panels for commercial and industrial applications. Its robust construction ensures reliable performance and operator safety.
Key Features:
• High Current Rating: 630A, 4-pole design for three-phase + neutral systems.
• Visible Isolation: Clear “ON-OFF” indication with visible contact separation.
• Load Break Capability: Can safely make and break rated currents.
• Durable Construction: High-conductivity copper contacts, corrosion-resistant design.
• Flexible Mounting: DIN-rail or panel mountable with padlock provisions for safety lockout.
Introduction
In any robust electrical distribution system, a reliable means of visible isolation and manual circuit control is paramount for safety, maintenance, and operational flexibility. The WGL-630/4P Load Break Disconnect Switch fulfills this critical role. Engineered for commercial and industrial power networks, this 630A, 4-pole switch is designed to safely make, break, and isolate electrical circuits under full load conditions. It provides the definitive visible air-gap separation required for safe lock-out/tag-out (LOTO) procedures, serves as a manual transfer or bypass switch, or acts as a main disconnector in distribution boards. With its focus on durability, safety, and clear operational status, the WGL-630/4P is an essential component for system safety and control.
Core Design & Operational Benefits
1. High-Capacity Load Switching & Isolation
Feature: Rated for 630A continuous current and designed to safely make and break this current at its rated voltage. The mechanism ensures quick, positive contact operation to minimize arcing.
Benefit: Provides a safe, manual control point for energizing or de-energizing circuits or equipment, eliminating the need to work on live parts. It combines the functions of a switch and an isolator in one robust device.
2. Definitive Visible Break Safety
Feature: Features a clear “ON” and “OFF” position indicator. In the “OFF” position, a visible air gap is established between the contacts, providing physical and visual confirmation of isolation.
Benefit: Essential for compliance with electrical safety standards (e.g., NFPA 70E, OSHA). Gives maintenance personnel unambiguous proof that the circuit is de-energized, forming the basis for safe LOTO procedures.
3. Robust Construction for Long Service Life
Feature: Constructed with high-purity, silver-plated copper alloy contacts for excellent conductivity and arc resistance. The housing is made of high-strength, self-extinguishing engineering plastic or metal, resistant to impact and environmental factors.
Benefit: Ensures dependable performance and low contact resistance over thousands of operations, even in demanding industrial environments. Minimizes heat generation and power loss.
4. Enhanced Safety & Security Features
Feature: Equipped with padlock provisions (up to 3 padlocks) on the operating handle in the “OFF” position. This allows multiple maintenance personnel to apply their personal locks for collective safety.
Benefit: Prevents accidental or unauthorized re-energization of a circuit under maintenance, a critical requirement for team safety in industrial settings.
Technical Specifications
| Parameter | Specification – Model WGL-630/4P |
|---|---|
| Model | WGL-630/4P |
| Type | Load Break Disconnect Switch |
| Poles | 4 (Can be used as 3P + N or 4P) |
| Rated Operational Current (Ie) | 630 A |
| Rated Operational Voltage (Ue) | 400 V AC / 690 V AC |
| Rated Insulation Voltage (Ui) | 1000 V AC |
| Utilization Category | AC-22A / AC-23A (for switching mixed resistive and inductive loads) |
| Mechanical Life | ≥ 10,000 operations |
| Electrical Life | ≥ 2,000 operations at rated current |
| Terminals | Suitable for cable/busbar (e.g., accepts up to 2x 185 mm² cable) |
| Mounting | DIN Rail (35mm) or Panel Mount |
| Degree of Protection | IP20 (as installed in an enclosure) |
| Safety Standards | IEC 60947-3, GB 14048.3 |
Primary Applications
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Main Disconnect Switch: In distribution boards (DBs), motor control centers (MCCs), or capacitor bank panels.
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Maintenance Isolation Point: For safe isolation of machinery, production lines, or large HVAC units.
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Manual Transfer/Bypass Switch: In systems with automatic transfer switches (ATS) or soft starters, providing a maintenance bypass.
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Power Distribution Control: As a manually operated switch for sections of an industrial busbar system or large lighting circuits.
Value Proposition
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Ensure Personnel Safety: Provides the critical visible isolation point required for safe electrical work, reducing risk and ensuring regulatory compliance.
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Increase Operational Flexibility: Allows for manual control and isolation of circuits without the complexity and cost of motorized or remote-operated devices.
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Provide Reliable, Long-Term Performance: Built with industrial-grade materials for minimal maintenance and maximum uptime in tough conditions.
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Simplify System Design: A single, robust device combines switching and isolation functions, saving space and cost in panel design.
Installation & Usage Notes
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Professional Installation Required: Must be installed and wired by a qualified electrician in accordance with local electrical codes and the manufacturer’s instructions.
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Load Considerations: While rated for load breaking, it is not a fault protection device (like a circuit breaker). It must be used in conjunction with appropriate short-circuit and overcurrent protection upstream.
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Regular Inspection: Visual inspection and periodic tightening of terminal connections are recommended as part of a preventative maintenance program.
MAECENAS IACULIS
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