Masterpact 1250A Intelligent Air Circuit Breaker (ACB)
The Masterpact 1250A Air Circuit Breaker is the intelligent core of your medium-voltage and critical low-voltage power distribution system. Engineered for superior protection and control, it combines an ultra-high interrupting capacity with advanced metering, communication, and protection functions in a compact, draw-out design. Ideal for main incoming, bus tie, and large feeder protection in industrial plants, data centers, and commercial complexes.
Key Features:
• Ultra-High Breaking Capacity: Up to 150kA Icu for maximum system security.
• Advanced Digital Micrologic Trip Unit: Full protection, metering (V, I, kW, PF, kWh), and diagnostics.
• Draw-Out Design: “Connect-Test-Isolate” positions for safe, easy maintenance.
• Powerful Communication: Standard Ethernet & RS485 with multiple protocol support (Modbus TCP, IEC 61850).
• Energy Management Ready: Built-in power quality monitoring and energy usage data.
Introduction:
As the backbone of any critical electrical distribution network, the main circuit breaker must be more than just a protection device—it must be an intelligent system manager. The Masterpact 1250A Air Circuit Breaker (ACB) fulfills this role with unmatched precision and reliability. Designed as a true universal “air frame” breaker, it delivers an unparalleled combination of ultra-high short-circuit interruption (up to 150kA Icu), comprehensive digital protection, and deep system visibility. Its 1250A frame is engineered to protect main feeders, bus ties, and large-capacity circuits in the most demanding environments, from heavy industry and data centers to ports and infrastructure projects, ensuring both personnel safety and operational continuity.
Core Technology & Performance
1. Superior Protection & Interruption Technology
Feature: Utilizes a high-efficiency arc chute with magnetic blowout and a fast-acting, low-inertia operating mechanism to achieve an interrupting capacity (Icu) of up to 150kA at 415V. Features current-limiting design to reduce let-through energy and downstream stress.
Benefit: Provides maximum system security, protecting your entire switchboard and connected equipment from the destructive effects of high-magnitude fault currents. Limits thermal and mechanical stress, extending the life of your electrical infrastructure.
2. Advanced Micrologic™ Digital Trip Unit (Intelligence Core)
Feature: At its heart is a powerful, multi-function digital trip unit. It provides:
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Precise Protection: Long-time, short-time, instantaneous, ground-fault (4 types), and arc-flash protection (optional).
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Comprehensive Metering: Real-time measurement of all electrical parameters (currents, voltages, power, energy, power factor, frequency, harmonics).
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Condition Monitoring: Internal temperature, mechanism wear, contact erosion, and operation count tracking.
Benefit: Transforms the breaker into a smart grid node. Enables predictive maintenance, precise fault analysis, and optimal protection coordination, drastically reducing downtime risks.
3. Safe & Service-Friendly Draw-Out Design
Feature: Features a robust rack-in/rack-out mechanism with three defined positions: CONNECTED, TEST, and DISCONNECTED/ISOLATED. Position is visibly and mechanically indicated.
Benefit: Ensures absolute safety for personnel during maintenance. Allows full functional testing of protection and control circuits with the breaker isolated from main power, minimizing operational disruption.
4. Seamless System Integration & Communication
Feature: Equipped with a built-in communication board supporting dual ports (Ethernet and RS485). Native support for Modbus TCP, IEC 61850, Profinet, and Ethernet/IP.
Benefit: Enables seamless integration into Energy Management Systems (EMS), SCADA, or Building Management Systems (BMS). Facilitates remote monitoring, control, and data acquisition for a holistic view of your power system’s health and efficiency.
Technical Specifications
| Parameter | Specification |
|---|---|
| Frame Size | 1250A |
| Rated Current (In) | Adjustable from 400A to 1250A |
| Ultimate Breaking Capacity (Icu) | 150kA at 415V AC (50/60Hz) |
| Service Breaking Capacity (Ics) | 100% Icu (IEC) or as per rating |
| Rated Insulation Voltage (Ui) | 1000V AC |
| Number of Poles | 3P or 4P |
| Operating Mechanism | Spring Energy Storage (Motor Charged, Manual Close/Open) |
| Trip Unit | Micrologic 6.0/7.0 (Protection + Metering + Communication) |
| Communication Protocols | Modbus TCP, IEC 61850, Ethernet/IP, Profinet, RS485 (Modbus RTU) |
| Mechanical Life | 20,000 operations (Draw-out mechanism) |
| Standards | IEC 60947-2, UL 1066, CE, RoHS |
Primary Applications
• Main Incoming Protection: Primary protection for transformer secondaries (e.g., 2000kVA transformer at 400V).
• Bus Tie Sectionalizer: For main-tie-main configurations in dual-fed switchrooms, ensuring supply continuity.
• Large Feeder Protection: For high-capacity loads like large chillers, pump banks, industrial ovens, or production lines.
• Critical Infrastructure: Data center main distribution, hospital essential systems, airport ground power networks.
Value Proposition
1. Maximize System Uptime & Safety
The combination of reliable fault interruption, advanced arc-flash mitigation, and predictive diagnostics prevents catastrophic failures and enables planned maintenance, ensuring maximum availability.
2. Drive Operational Efficiency
Built-in energy and power quality metering provides the data needed to identify waste, optimize loads, and potentially reduce peak demand charges, offering a clear ROI.
3. Future-Proof Your Investment
The modular, communication-rich design adapts to evolving system needs, smart grid requirements, and digital transformation initiatives without requiring breaker replacement.
Installation & Lifecycle Support
Professional Configuration Required: The trip unit must be configured by a qualified engineer for proper coordination with downstream devices.
Comprehensive Support: Offered with detailed sizing software (Ecadi), full technical documentation, and access to global service networks for maintenance and parts.
Sustainability: Designed for long life, reparability, and constructed with RoHS-compliant materials.
MAECENAS IACULIS
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