Masterpact 1250A Intelligent Air Circuit Breaker (ACB)

The Masterpact 1250A Air Circuit Breaker is the intelligent core of your medium-voltage and critical low-voltage power distribution system. Engineered for superior protection and control, it combines an ultra-high interrupting capacity with advanced metering, communication, and protection functions in a compact, draw-out design. Ideal for main incoming, bus tie, and large feeder protection in industrial plants, data centers, and commercial complexes.

Key Features:
• Ultra-High Breaking Capacity: Up to 150kA Icu for maximum system security.
• Advanced Digital Micrologic Trip Unit: Full protection, metering (V, I, kW, PF, kWh), and diagnostics.
• Draw-Out Design: “Connect-Test-Isolate” positions for safe, easy maintenance.
• Powerful Communication: Standard Ethernet & RS485 with multiple protocol support (Modbus TCP, IEC 61850).
• Energy Management Ready: Built-in power quality monitoring and energy usage data.

Introduction:
As the backbone of any critical electrical distribution network, the main circuit breaker must be more than just a protection device—it must be an intelligent system manager. The Masterpact 1250A Air Circuit Breaker (ACB) fulfills this role with unmatched precision and reliability. Designed as a true universal “air frame” breaker, it delivers an unparalleled combination of ultra-high short-circuit interruption (up to 150kA Icu), comprehensive digital protection, and deep system visibility. Its 1250A frame is engineered to protect main feeders, bus ties, and large-capacity circuits in the most demanding environments, from heavy industry and data centers to ports and infrastructure projects, ensuring both personnel safety and operational continuity.

Core Technology & Performance

1. Superior Protection & Interruption Technology
Feature: Utilizes a high-efficiency arc chute with magnetic blowout and a fast-acting, low-inertia operating mechanism to achieve an interrupting capacity (Icu) of up to 150kA at 415V. Features current-limiting design to reduce let-through energy and downstream stress.
Benefit: Provides maximum system security, protecting your entire switchboard and connected equipment from the destructive effects of high-magnitude fault currents. Limits thermal and mechanical stress, extending the life of your electrical infrastructure.

2. Advanced Micrologic™ Digital Trip Unit (Intelligence Core)
Feature: At its heart is a powerful, multi-function digital trip unit. It provides:

  • Precise Protection: Long-time, short-time, instantaneous, ground-fault (4 types), and arc-flash protection (optional).

  • Comprehensive Metering: Real-time measurement of all electrical parameters (currents, voltages, power, energy, power factor, frequency, harmonics).

  • Condition Monitoring: Internal temperature, mechanism wear, contact erosion, and operation count tracking.
    Benefit: Transforms the breaker into a smart grid node. Enables predictive maintenance, precise fault analysis, and optimal protection coordination, drastically reducing downtime risks.

3. Safe & Service-Friendly Draw-Out Design
Feature: Features a robust rack-in/rack-out mechanism with three defined positions: CONNECTED, TEST, and DISCONNECTED/ISOLATED. Position is visibly and mechanically indicated.
Benefit: Ensures absolute safety for personnel during maintenance. Allows full functional testing of protection and control circuits with the breaker isolated from main power, minimizing operational disruption.

4. Seamless System Integration & Communication
Feature: Equipped with a built-in communication board supporting dual ports (Ethernet and RS485). Native support for Modbus TCP, IEC 61850, Profinet, and Ethernet/IP.
Benefit: Enables seamless integration into Energy Management Systems (EMS), SCADA, or Building Management Systems (BMS). Facilitates remote monitoring, control, and data acquisition for a holistic view of your power system’s health and efficiency.

Technical Specifications

Parameter Specification
Frame Size 1250A
Rated Current (In) Adjustable from 400A to 1250A
Ultimate Breaking Capacity (Icu) 150kA at 415V AC (50/60Hz)
Service Breaking Capacity (Ics) 100% Icu (IEC) or as per rating
Rated Insulation Voltage (Ui) 1000V AC
Number of Poles 3P or 4P
Operating Mechanism Spring Energy Storage (Motor Charged, Manual Close/Open)
Trip Unit Micrologic 6.0/7.0 (Protection + Metering + Communication)
Communication Protocols Modbus TCP, IEC 61850, Ethernet/IP, Profinet, RS485 (Modbus RTU)
Mechanical Life 20,000 operations (Draw-out mechanism)
Standards IEC 60947-2, UL 1066, CE, RoHS

Primary Applications

• Main Incoming Protection: Primary protection for transformer secondaries (e.g., 2000kVA transformer at 400V).
• Bus Tie Sectionalizer: For main-tie-main configurations in dual-fed switchrooms, ensuring supply continuity.
• Large Feeder Protection: For high-capacity loads like large chillers, pump banks, industrial ovens, or production lines.
• Critical Infrastructure: Data center main distribution, hospital essential systems, airport ground power networks.

Value Proposition

1. Maximize System Uptime & Safety
The combination of reliable fault interruption, advanced arc-flash mitigation, and predictive diagnostics prevents catastrophic failures and enables planned maintenance, ensuring maximum availability.

2. Drive Operational Efficiency
Built-in energy and power quality metering provides the data needed to identify waste, optimize loads, and potentially reduce peak demand charges, offering a clear ROI.

3. Future-Proof Your Investment
The modular, communication-rich design adapts to evolving system needs, smart grid requirements, and digital transformation initiatives without requiring breaker replacement.

Installation & Lifecycle Support

Professional Configuration Required: The trip unit must be configured by a qualified engineer for proper coordination with downstream devices.

Comprehensive Support: Offered with detailed sizing software (Ecadi), full technical documentation, and access to global service networks for maintenance and parts.

Sustainability: Designed for long life, reparability, and constructed with RoHS-compliant materials.

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